SAFETY & ENVIRONMENTAL CONSIDERATIONS
Hazardous Materials:
- Reactive Monomers: Many monomers (acrylates, vinyl chloride, styrene) require controlled temperatures to prevent polymerization in storage
- Toxic Intermediates: Cooling system leaks could contaminate water systems
- Flammable Solvents: Condenser failures could release vapors
Regulatory Compliance:
- Wastewater Regulations: Blowdown may contain process contaminants
- Air Emissions: Drift could contain chemical traces
- Noise Regulations: Large towers require acoustic treatment
ECONOMICS & OPERATIONAL EXCELLENCE
Cost Drivers:
- Energy Costs: Largest operating expense after raw materials
- Water Costs: Particularly in water-stressed regions
- Maintenance Costs: Fouling and corrosion control
- Production Losses: From inadequate cooling capacity or temperature excursions
Key Performance Indicators (KPIs):
- Cooling System Efficiency (kW/ton of cooling)
- Water Consumption (m³/ton product)
- Chemical Treatment Costs ($/m³)
- Non-Productive Time due to cooling issues