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NCT 20

Cross flow vs. Counter flow Design

FeatureCross flow Cooling TowerCounter flow Cooling Tower
Air/Water DirectionAir horizontal, water vertical (90° cross).Air upward, water downward (opposite directions).
Water DistributionGravity basins (low pressure).Pressurized spray nozzles (higher pressure).
Air Pressure DropLower (shorter air path).Higher (air fights upward against falling water).
Pumping HeadLower (no spray pressure needed).Higher (needs pressure for nozzles).
FootprintLarger (due to side air inlets).More compact (vertical design).
Freeze ResistanceBetter (water distribution is above fill, basins can be heated).Poorer (nozzles prone to freezing).
Maintenance AccessEasier (open sides, accessible basins).More restricted (stacked components).
EfficiencySlightly lower approach temperature possible in some designs.Generally more thermally efficient (closer approach).