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Cooling towers are classified based on their airflow mechanism, design, and heat transfer method. Here are the main types of cooling towers:

1. Based on Airflow Generation

A. Natural Draft Cooling Tower

  • Uses natural convection (no fans).
  • Hot air rises due to buoyancy, pulling in cooler air at the base.
  • Types:
    • Hyperbolic towers (common in power plants).
    • Rectangular towers (less common).
  • Advantages: Low energy Disadvantages ConsConsumtion, high capacity.
  • Disadvantages: Huge structure, expensive to build.

B. Mechanical Draft Cooling Tower

  • Uses fans to force or induce airflow.
  • Types:
    • Forced Draft
      • Fan at the bottom pushes air upward.
      • More efficient but noisy.
    • Induced Draft
      • Fan at the top pulls air through the tower.
      • More common, less noise, better air distribution.
  • Advantages: Compact, controllable airflow.
  • Disadvantages: Higher energy use than natural draft.

2. Based on Water & Air Flow Direction

A. Crossflow Cooling Tower

  • Air flows horizontally across falling water.
  • Gravity distribution (no spray nozzles needed).
  • Advantages: Lower pump pressure, easy maintenance.
  • Disadvantages: Larger footprint.

B. Counterflow Cooling Tower

  • Air flows upward, opposite to falling water.
  • Uses spray nozzles for better water distribution.
  • Advantages: More efficient, smaller footprint.
  • Disadvantages: Higher pump pressure required.

3. Based on ConsConstruction of Material

A. Wooden Cooling Towers

  • Used in older systems (rare today).
  • Prone to decay and fire hazards.

B. Fiberglass (FRP) Cooling Towers

  • Lightweight, corrosion-resistant.
  • Common in industrial applications.

C. Concrete Cooling Towers

  • Used in large power plants.
  • Durable but expensive.

D. Metal (Steel/Stainless Steel) Cooling Towers

  • Used in harsh environments.
  • Resistant to corrosion but costly.

4. Based on Heat Transfer Method

A. Open (Wet) Cooling Tower

  • Direct contact between air & water.
  • Advantages : High efficiency, lower cost.
  • Disadvantages : Water loss due to evaporation, scaling, and biological growth.

B. Closed-Circuit (Dry) Cooling Tower

  • Uses a heat exchanger (no direct water-air contact).
  • Advantages: No water loss, minimal scaling.
  • Disadvantages: Higher initial cost, less efficient than wet towers.

C. Hybrid (Wet/Dry) Cooling Tower

  • Combines wet & dry cooling for efficiency.
  • Reduces water usage while maintaining performance.

5. Specialized Types

  • Field-Erected Cooling Towers (Large, built on-site for power plants).
  • Package Cooling Towers (Prefabricated, small-scale for HVAC).
  • Evaporative Cooling Towers (Uses evaporation for cooling).
  • Dry Cooling Towers (Uses only air, no water loss—common in water-scarce areas).

Which Type is Best?

  • Power plants → Natural draft or large induced draft.

Industries → Mechanical draft (crossflow/counterflow