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Dry Cooling Towers vs. Wet Cooling Towers: Key Differences

Cooling towers are essential for rejecting waste heat in industrial and HVAC systems. The two main types—dry (air-cooled) and wet (evaporative) cooling towers—differ in operation, efficiency, and applications. Below is a detailed comparison.

1. Basic Working Principle

ParameterDry Cooling TowerWet Cooling Tower
Heat Rejection MethodUses air cooling only (no water evaporation).Uses evaporative cooling (water + air).
Water ConsumptionZero water loss (closed-loop system).High water loss (evaporation, drift, blowdown).
Cooling MediumAmbient air (fans blow air over finned tubes).Water spray + air (evaporation cools water).
Efficiency DriverDepends on dry bulb temperature (DBT).Depends on wet bulb temperature (WBT).

2. Efficiency & Performance

ParameterDry Cooling TowerWet Cooling Tower
Cooling EfficiencyLower (limited by DBT).Higher (WBT is lower than DBT).
Approach Temperature*15–20°C above DBT (less efficient).3–7°C above WBT (more efficient).
Energy ConsumptionHigher (larger fans needed).Lower (evaporation aids cooling).
Climate SuitabilityBest in cold/dry climates.Best in hot/humid climates.

*Approach Temp = Difference between cooled water and ambient (DBT/WBT).