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Advantages vs. Shell-and-Tube Exchangers

FeaturePlate Heat ExchangerShell-and-Tube Heat Exchanger
EfficiencyVery High (Turbulent flow, thin plates)Moderate (Mostly laminar flow, thicker tube walls)
Size & WeightCompact (Small footprint for its capacity)Large and Bulky
CostLower cost for a given dutyOften higher cost for same capacity
MaintenanceEasy to clean and service (Gasketed type)Difficult to clean (tube brushing required)
FlexibilityCapacity can be easily altered by adding/removing platesFixed capacity
Pressure DropHigher (due to turbulence)Lower
Operating PressureLower (Limited by gaskets)Very High
Leak RiskExternal leak (gasket failure)Internal leak (tube rupture) harder to detect