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The Principle of “Sensible” Cooling

The “dry” in its name comes from the fact that it operates purely on sensible heat transfer—cooling the fluid without a phase change (evaporation). This contrasts with “wet” cooling towers that use latent heat of evaporation.

Step-by-Step Process:

  1. Hot Coolant In: The heated coolant (a water-glycol mixture) from the genset engine enters the dry cooling tower.
  2. Finned Tubes: The coolant flows through a network of tubes that have fins attached to their exterior to dramatically increase the surface area for heat transfer.
  3. Forced Airflow: Large, electrically driven fans force ambient air across the finned tubes.
  4. Heat Exchange: Heat transfers from the hot coolant inside the tubes to the cooler, dry air passing over the fins.
  5. Cooled Coolant Out: The now-cooled coolant is pumped back to the genset engine to absorb more heat, and the cycle repeats.
  6. Hot Air Out: The heated air is exhausted to the atmosphere.