The basic components of an evaporative tower are: Frame and casing, fill, cold water basin, drift eliminators, air inlet, louvers, nozzles and fans. In the early days of cooling tower manufacture, towers were constructed primarily of wood. Wooden components included the frame, casing, louvers, fill, and often the cold-water basin. If the basin was not of wood, it likely was of concrete. Today, tower manufacturers fabricate towers and tower components from a variety of materials. Often several materials are used to enhance corrosion resistance, reduce maintenance, and promote reliability and long service life. Galvanized steel, various grades of stainless steel, glass Fiber, and concrete are widely used in tower construction as well as aluminum and various types of plastics for some components. Wood towers are still available, but they have glass Fiber rather than wood panels (casing) over the wood framework. The inlet air louvers may be glass Fiber, the fill may be plastic, and the cold-water basin may be steel. Larger towers sometimes are made of concrete. Many towers–casings and basins–are con structed of galvanized steel or, where a corrosive atmosphere is a problem, stainless steel. Sometimes a galvanized tower has a stainless-steel basin. Glass Fiber is also widely used for cooling tower casings and basins, giving long life and protection from the harmful effects of many chemicals. Plastics are widely used for fill, including PVC, polypropylene, and other polymers. Treated wood splash fill is still specified for wood towers, but plastic splash fill is also widely used when water conditions mandate the use of splash fill. Film fill, because it offers greater heat transfer efficiency, is the fill of choice for applications where the circulating water is generally free of debris that could plug the fill passageways. |