Tipo Heat Exchangers Manufacturers, Cooling Towers Manufacturers, and Industrial Chillers Manufacturers

Plate Heat Exchanger Manufacturer in Yemen South Africa

comparison between Gasketed Plate Heat Exchangers (GPHE) and Brazed Plate Heat Exchangers (BPHE)

1. Construction

FeatureGasketed PHE (GPHE)Brazed PHE (BPHE)
DesignPlates sealed with rubber gaskets and held in a framePlates are vacuum brazed (usually with copper or nickel) into a solid block
ServiceabilityFully disassemble; plates and gaskets can be removed and cleanedNon-serviceable; sealed unit, cleaning is limited to chemical flushing
FlexibilityPlates can be added or removed to adjust capacityFixed design; capacity can’t be adjusted once built

Operating Conditions

FeatureGPHEBPHE
PressureModerate (< 25 bar typical)High (up to 30–45 bar or more)
TemperatureUp to ~180°C (limited by gasket material)Higher, up to 200–250°C depending on brazing metal
FluidsSuitable for dirty, viscous, or particulate fluidsBest for clean, low-viscosity fluids (e.g., refrigerants, oils)
Fouling ResistanceEasier to clean and maintainMore prone to fouling due to narrow channels and no access for manual cleaning

Maintenance & Lifespan

FeatureGPHEBPHE
MaintenanceEasy to clean and service regularlyDifficult to clean, must be replaced if clogged or damaged
Gasket ReplacementRequired periodically (based on fluid and temperature)No gaskets; fewer parts to replace
DurabilityLong-lasting with proper maintenanceDurable, but can be irreparably damaged by corrosion or fouling

 Cost

FeatureGPHEBPHE
Initial CostGenerally higherGenerally lower
Operating CostLower in long-term if regular cleaning is neededLower upfront, but may need full replacement if fouled or damaged
comparison between Gasketed Plate Heat Exchangers (GPHE) and Brazed Plate Heat Exchangers (BPHE) 1. Construction Feature Gasketed PHE (GPHE) Brazed PHE (BPHE) Design Plates sealed with rubber gaskets and held in a frame Plates are vacuum brazed (usually with copper or nickel) into a solid block Serviceability Fully disassemble; plates and gaskets can be removed and cleaned Non-serviceable; sealed unit, cleaning is limited to chemical flushing Flexibility Plates can be added or removed to adjust capacity Fixed design; capacity can’t be adjusted once built Operating Conditions Feature GPHE BPHE Pressure Moderate (< 25 bar typical) High (up to 30–45 bar or more) Temperature Up to ~180°C (limited by gasket material) Higher, up to 200–250°C depending on brazing metal Fluids Suitable for dirty, viscous, or particulate fluids Best for clean, low-viscosity fluids (e.g., refrigerants, oils) Fouling Resistance Easier to clean and maintain More prone to fouling due to narrow channels and no access for manual cleaning Maintenance & Lifespan Feature GPHE BPHE Maintenance Easy to clean and service regularly Difficult to clean, must be replaced if clogged or damaged Gasket Replacement Required periodically (based on fluid and temperature) No gaskets; fewer parts to replace Durability Long-lasting with proper maintenance Durable, but can be irreparably damaged by corrosion or fouling  Cost Feature GPHE BPHE Initial Cost Generally higher Generally lower Operating Cost Lower in long-term if regular cleaning is needed Lower upfront, but may need full replacement if fouled or damaged  Applications Application GPHE BPHE Food & beverage can use FDA-approved gaskets)  (Not easily cleanable) Refrigeration (Gasket limits pressure) (Compact, high-pressure refrigerant circuits) Marine/seawater  (With titanium plates)  (Copper-brazed BPHE not suitable for seawater) Summary Feature Gasketed PHE Brazed PHE Best For Industrial systems, where cleaning and flexibility are key Compact, sealed systems like HVAC, chillers, and refrigeration Serviceable? Yes No Modifiable?  Yes (plates added/removed)  No