Plate Heat Exchanger Manufacturer in Yemen South Africa
Tipo
comparison between Gasketed Plate Heat Exchangers (GPHE) and Brazed Plate Heat Exchangers (BPHE)
1. Construction
Feature
Gasketed PHE (GPHE)
Brazed PHE (BPHE)
Design
Plates sealed with rubber gaskets and held in a frame
Plates are vacuum brazed (usually with copper or nickel) into a solid block
Serviceability
Fully disassemble; plates and gaskets can be removed and cleaned
Non-serviceable; sealed unit, cleaning is limited to chemical flushing
Flexibility
Plates can be added or removed to adjust capacity
Fixed design; capacity can’t be adjusted once built
Operating Conditions
Feature
GPHE
BPHE
Pressure
Moderate (< 25 bar typical)
High (up to 30–45 bar or more)
Temperature
Up to ~180°C (limited by gasket material)
Higher, up to 200–250°C depending on brazing metal
Fluids
Suitable for dirty, viscous, or particulate fluids
Best for clean, low-viscosity fluids (e.g., refrigerants, oils)
Fouling Resistance
Easier to clean and maintain
More prone to fouling due to narrow channels and no access for manual cleaning
Maintenance & Lifespan
Feature
GPHE
BPHE
Maintenance
Easy to clean and service regularly
Difficult to clean, must be replaced if clogged or damaged
Gasket Replacement
Required periodically (based on fluid and temperature)
No gaskets; fewer parts to replace
Durability
Long-lasting with proper maintenance
Durable, but can be irreparably damaged by corrosion or fouling
Cost
Feature
GPHE
BPHE
Initial Cost
Generally higher
Generally lower
Operating Cost
Lower in long-term if regular cleaning is needed
Lower upfront, but may need full replacement if fouled or damaged
comparison between Gasketed Plate Heat Exchangers (GPHE) and Brazed Plate Heat Exchangers (BPHE)1. ConstructionFeatureGasketed PHE (GPHE)Brazed PHE (BPHE)Design Plates sealed with rubber gaskets and held in a frame Plates are vacuum brazed (usually with copper or nickel) into a solid block ServiceabilityFully disassemble; plates and gaskets can be removed and cleaned Non-serviceable; sealed unit, cleaning is limited to chemical flushing Flexibility Plates can be added or removed to adjust capacity Fixed design; capacity can’t be adjusted once built Operating ConditionsFeatureGPHEBPHEPressure Moderate (< 25 bar typical) High (up to 30–45 bar or more) Temperature Up to ~180°C (limited by gasket material) Higher, up to 200–250°C depending on brazing metal Fluids Suitable for dirty, viscous, or particulate fluids Best for clean, low-viscosity fluids (e.g., refrigerants, oils) Fouling Resistance Easier to clean and maintain More prone to fouling due to narrow channels and no access for manual cleaning Maintenance & LifespanFeatureGPHEBPHEMaintenanceEasy to clean and service regularly Difficult to clean, must be replaced if clogged or damaged Gasket Replacement Required periodically (based on fluid and temperature) No gaskets; fewer parts to replace Durability Long-lasting with proper maintenance Durable, but can be irreparably damaged by corrosion or foulingCostFeatureGPHEBPHEInitial Cost Generally higher Generally lowerOperating Cost Lower in long-term if regular cleaning is needed Lower upfront, but may need full replacement if fouled or damaged ApplicationsApplicationGPHEBPHE Food & beverage can use FDA-approved gaskets) (Not easily cleanable) Refrigeration (Gasket limits pressure) (Compact, high-pressure refrigerant circuits) Marine/seawater (With titanium plates) (Copper-brazed BPHE not suitable for seawater) SummaryFeatureGasketed PHEBrazed PHEBest For Industrial systems, where cleaning and flexibility are key Compact, sealed systems like HVAC, chillers, and refrigeration Serviceable? Yes No Modifiable? Yes (plates added/removed) No